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Main navigation

  • Machinery
    • Embossers
      • All Embossers
      • Composite Decking & Siding Embossers
      • Metal Embossers
      • Plastic and Film Embossers
      • Packaging and Foil Embossers
    • Calenders
      • All Calendars
      • Nonwoven Calenders
      • Paper Calenders
      • Film Calenders
    • Specialty Machinery
      • Pilot Lines
  • Rolls
    • Engraving Services
      • Engraved Rolls
      • Gravure | Applicator
    • Roll Servicing
      • Chrome Plating
      • Grinding | Turning
    • Specialty Rolls
      • Nylon Rolls
      • Heat Transfer Rolls
  • Services
    • Research and Development
      • Texture Analysis
      • Pilot Line & Lab Calendering Trials
      • Pattern and Product Development
    • Service Technicians
      • Mechanical Evaluations | Engineering Review
      • Machinery Installation
      • On-Site Engraving Technicians
    • Machinery Remodeling
      • Machinery Upgrades
      • Used Equipment Rebuilding
  • Markets
  • About
  • Careers

Nonwoven Calenders

Alliance is the premier producer of Nonwoven Calenders

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Nonwoven calender

Nonwoven Calenders

A Calender employs two or more steel rolls that close under pressure to smooth, compress, and in some cases partially bond a nonwovens web. They can be employed in an 'offline', converting setting or in an integrated production facility. Our machinery can range from 260" wide to less than 12" wide. Each designed for a specific application. 

Markets Served

Medical, Wipes, Building Products, Furniture, and Automotive

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Vertical calender

Calender Designs

  • 50-2500 PLI
  • Widths up to 6.5 meters
  • Heated 
  • Independently driven rolls

Embossing Calenders

  • Point bonding

Thermal Bonding Calenders

  • Oil or electrically heated with a single or double shell roll
  • Thermal Laminators

Vertical Calender

  • Multiple roll configuration

Horizontal Calender

  • Multiple roll configuration 
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equipment before and after

Additional Features Available

Automatic bearing lubrication system

  • PLC and Touchscreen Based System that delivers oil lubrication to each bearing on the calender
  • Sensors installed in each oil line activate an alarm on the touchscreen when oil is not delivered
  • The system can be installed on any new or existing calenders

Skewable Housings

  • Compensation for Roll Deflection
  • Maximum versatility of calender - no roll crowning

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We are a global supplier of engraved embossing rolls and a manufacturer of the machines that use them. Our U.S. East Coast location makes us an ideal supplier to manufacturing facilities on both sides of the Atlantic. And the Equator.

Headquarters:
10190 Maple Leaf Ct.
Ashland, VA 23005

Office: +1-804-798-1199
Cell: +1-804-921-0596
Fax: +1-804-798-1195

DID YOU KNOW...?

Not all metal embossing rolls are created equal. Our 63 – 65 Rockwell C roll sets are induction hardened for maximum case depth and have a chrome content of 3% min to add toughness.

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